Vulcanizing Press
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Vulcanizing Equipment
ASAS Technologies Company supplies high-performance vulcanizing equipment designed for conveyor belt splicing, repair, and thermofusion applications. Our vulcanizing systems are engineered for reliable industrial performance in mining, cement, aggregate, ports, power generation, and bulk material handling industries.
Professional Vulcanizing Solutions
Efficient conveyor belt splicing and repair require reliable vulcanizing systems capable of delivering consistent heating, pressure control, and long-lasting splice performance. ASAS Technologies Company provides advanced vulcanizing equipment designed for heavy-duty industrial conveyor maintenance applications. Our solutions are suitable for rubber conveyor belts, PVC/PU belts, thermoplastic belts, and onsite conveyor belt repair operations.
1. Vulcanizing Water-Bag Press
Our vulcanizing water-bag presses are constructed with heating plates made of light, high quality alloys. Shielding heating resistors are reachable and located in the heating plate, allowing
the following :
- Resistance to higher temperatures, fast and standardized
- Viability of heating data
The two unit sizes of 350 mm (13 25/32 inch) and 525 mm (2043/64 inch) allow for multiple combinations (depending on the splice length), giving you a completely customized solution. The water-bag vulcanizing presses are fully modular.
Applications
- Conveyor Belt Splicing
- Conveyor Belt Repair
- Heavy-Duty Conveyor Maintenance
- Industrial Belt Vulcanizing
2. Spot Repair™ Press
Spot Repair™ Press is designed for quick conveyor belt repair applications where localized belt damage repair is required.
Key Features
- Lightweight aluminum construction
- Easy onsite operation
- Fast repair process
- High-strength industrial design
- Suitable for heavy-duty repair applications
Belt Width Capacity: Up to 2000 mm
Construction Material: High-strength aluminum
| Belt width, mm | 300 | 400 | 650 | 800 | 1000 | 1200 | 1400 | 1600 | 2000 |
| Length of legs | 150 | 200 | 250 | 250 | 500 | 400 | 700 | 500 | 600 |
| Weight, kg | 15 | 18 | 25 | 25 | 35 | 42 | 45 | 38 | 66 |
3. PVC/PU Vulcanizing Press
PVC/PU Vulcanizing Press is designed for thermoplastic belt splicing through pressure and thermo-fusion processes with controlled air cooling technology.
Key Features
- Air-cooled press technology
- Uniform cooling performance
- Consistent splice quality
- Fast production cycles
- Suitable for PVC and PU belts
Performance Benefits
- Improved splice durability
- Reduced operational downtime
- Reliable production performance
- Long splice operational life
4. Manual Finger Cutting : F120
F120 Manual Finger Cutting Tool is a portable die cutter designed for cutting conveyor belts in a zigzag finger pattern for thermoplastic belt splicing applications. The unit is specially developed for onsite belt preparation and efficient cutting operations.
Key Features
- Portable onsite cutting solution
- Zigzag finger cutting design
- Exchangeable cutting heads
- Suitable for different cutting geometries
- Integrated support bench with positioning guides
- Designed for thermoplastic conveyor belts
Applications
- PVC/PU Belt Preparation
- Thermoplastic Belt Splicing
- Conveyor Belt Maintenance
- Onsite Belt Cutting Operations
5. Ply Separator : PLYS 15
PLYS 15 Ply Separator is designed for efficient ply separation during conveyor belt preparation and vulcanizing operations. The system uses a reducer motor and drive shaft with manual height adjustment for controlled separation performance.
Key Features
- Motor-driven ply separation system
- Manual height adjustment
- Controlled separation operation
- Heavy-duty industrial construction
- Reliable belt preparation performance
- Available for 230V or 400V power supply
Applications
- Conveyor Belt Splicing
- Belt Preparation Operations
- Vulcanizing Applications
- Industrial Belt Maintenance
6. Automatic Die Cutter : DC 200
DC 200 Automatic Die Cutter is a pneumatic cutting system designed for precision zigzag cutting of conveyor belts. The machine features a motorized cutting head with programmable positioning control for efficient and consistent cutting performance.
Key Features
- Pneumatic cutting operation
- Motorized cutting head
- Zigzag pattern cutting
- Pressure and cutting time control
- Stepper motor positioning system
- Exchangeable cutting heads
- Suitable for multiple cutting geometries
Applications
- Conveyor Belt Fabrication
- Thermoplastic Belt Splicing
- Industrial Belt Preparation
- Precision Conveyor Belt Cutting
- PVC/PU Belt Processing
Applications
- Mining Industry
- Cement Plants
- Aggregate Processing
- Steel Industry
- Power Plants
- Ports & Terminals
- Bulk Material Handling
- Conveyor Maintenance
- Industrial Manufacturing
- Material Processing Systems